The "Aerospace Materials and Manufacturing" course is designed to provide students with a comprehensive overview of the materials used in the aerospace industry and the manufacturing processes that bring complex aerospace components to life. The course begins by exploring the importance of materials in aerospace, with a focus on metals and composites, including popular materials like aluminum alloys and carbon fiber composites. Students will gain an understanding of the properties that make these materials suitable for high-performance applications in aerospace.

The course then delves into the manufacturing processes used in aerospace, including casting, forming, machining, and additive manufacturing, such as 3D printing. Specific techniques like investment casting and the 3D printing of prototype parts will be examined, offering students insights into how modern technologies are applied to create intricate aerospace components. Joining techniques such as fusion welding, solid-state welding, and adhesive bonding will also be covered, including practical examples like TIG welding and friction stir welding, which are essential for assembling aerospace structures.

Surface treatments and coatings play a critical role in aerospace, and students will explore methods such as anodizing, chromate conversion coating, and thermal barrier coatings used to protect components from corrosion and high temperatures. Additionally, the course covers quality control and inspection techniques, such as non-destructive testing (NDT), ultrasonic testing, and X-ray inspection, to ensure the safety and reliability of aerospace components.

Finally, the course looks ahead to future trends in aerospace, focusing on lightweight materials, fuel efficiency, and high-temperature materials for hypersonic flight. Students will gain exposure to cutting-edge sustainable design concepts and the next generation of aerospace technologies, preparing them for a future in an ever-evolving industry.